tell u what. First check if its the same issue with a fresh 4images. If it works fine, then there is something wrong with your download.php (or whatever), perhaps after changing it to allow download different image sizes...If it still doesnt want open image, then we'll go from there.
P.S. for me it opens a .gif file with a wierd name ,,_C`M]ZVJ1LR4,ZBH1AVV[1].gif :